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Why not just keep it as it is and use the 160 GB for space? If you are a tech then you know that it is best if you keep Windows on a separate partition then the rest of your stuff.
As far as activation is concerned, you were misinformed. There is no limit to how many times you can activate Windows.According to the Microsoft.com website,
"Windows can be activated any number of times, but your re-activation experience will vary based on the way you acquired Windows.
* If you acquired Windows Vista via retail purchase (boxed product), you may activate via the Internet the first five times. Subsequent activations are allowed but must be completed via telephone.
* If you acquire Windows Vista pre-installed on a computer, re-installation would not require additional activation steps unless significant hardware changes were made."
So, you see, that is not an issue.
But, since you asked, you shall receive. This looks like a convincing free software that should do the trick. I found it by doing a search on the Y! toolbar. It is called HDClone. Take a look, I really don't think you will find too much more since you need it to be free.
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